The MPS 4000 is a digital inverter power source for GMAW/FCAW process welding applications. The integral weld head controller operates all Pipeliner weld head models. The MPS 4000 provides synergic control of electrode speed and power output – the welder has only to change electrode speed and the power supply will adaptively change the output parameters to maintain a stable process.

Features

  • Multi-pass welding of pipes
  • Operates all variants of Magnatech Pipeliner weld Heads (FCAW/GMAW process)
  • 400 Amp output
  • Autoranging power input eliminates all internal modifications
  • Pulsed/spray modes
  • Integral switch prevents welding without torch gas flow
  • Coolant recirculator with integral flow switch protection
  • Meets applicable NEMA, CE, CSA standards
  • Pendant allows remote operation
  • Synergic operation of electrode speed/power output
  • Factory optimized stored programs for most materials
  • Program development service available for special alloys
  • Outdoor job site usage (IP23 rating)
  • Cart with bottle rack

Applications

  • Fossil and nuclear power plant construction/maintenance
  • Steam generation equipment fabrication
  • Gas and oil pipeline construction
  • Marine pipeline construction
  • Chemical/petrochemical facility construction and maintenance
  • Large diameter vessel fabrication
  • Shipyard Construction

PIPELINER MPS 4000

Specifications
Application For use with all Pipeliner GMAW/FCAW process weld heads
Functions controlled Power module power output (standard and pulsed)
Electrode feed speed
Weld head rotation
Weld head torch oscillation (linear standard, pendular optional)
Weld head electronic cross-seam adjustment
Weld head arc gap control
Internal memory capability 80 synergic programs / 99 single point (voltage/wire speed) programs
MPS 4000 POWER SOURCE
Output rating 400 A 50% duty cycle, 320 A 100% duty cycle
Max. open circuit voltage 70 V
Cos phi/efficiency 0.99 / 88%
Input power requirements (Rated load) Volts – 200/230/400/460 (autoranging); amperes 35 A; KVA 12.7; frequency 50/60 Hz
Degree of protection IP23
Type of cooling AF (forced Air)
Insulation class F
Applicable electrical standards IEC 974-1 (IP-23S); CSA; EMC 89/336/EEC; EN 60 974-1
MODEL 712 WELD HEAD CONTROLLER
Pendant cable length 7.6 m (25’). Extension cables available
Degree of protection IP23 (Excluding Remote Pendant)
MPS 4000R WATER CIRCULATOR
Pump Centrifugal
Cooling capacity 2000 – 2300 W (at 20 EC/68° F)
Max. delivery capacity/pressure 3.5 liters/min (0.9 gal/min) at 4.2 bar (60 psi)
Coolant volume 5.54 liters (1.46 gallons)
Degree of protection IP23
MPS 4000 WIRE FEEDER
Drive type 4 roll (various groove geometries available)
Wire diameter 0.8 – 1.6 mm (0.03 – 0.62”)
Wire feed speed 0.5 – 22 m/min (20 – 866 ipm)
Degree of protection IP23
Dimensions/weights
Power Module Controller Water Circulator Wire Feeder
Length 72.5 cm (28.5”) 72.5 cm (28.5”) 72.5 cm (28.5”) 65 cm (25”)
Width 29 cm (12”) 29 cm (12”) 29 cm (12”) 29 cm (12”)
Height 47 cm (18.5”) 23 cm (9”) 23 cm (9”) 41 cm (16”)
Weight 35 kg (77 lb.) 14.5 kg (32 lb) 13 kg (29 lb) 16 kg (35 lb)